Engineering Analysis: Flywheel Design

Published: 14 May 2024
on channel: Function Academy
172
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Description:
Welcome to this comprehensive engineering analysis video focusing on the design intricacies of a flywheel for a manufacturing process. In this 20-minute tutorial, we'll delve deep into calculating the required width of the flywheel rim, determining the minimum and maximum speeds of the shaft, analyzing the circumferential hoop and radial stresses experienced by the flywheel, and addressing additional factors for optimized design.

Timeline:

0:00 - 1:00 Introduction to the manufacturing process and the critical role of the flywheel in stabilizing torque variations.
1:00 - 3:00 Overview of the torque load requirements during each shaft revolution, including specific torque values across angular ranges.
3:00 - 5:00 Introduction to the speed stability requirement and the necessity to limit shaft speed variation to within 3% of the average speed.
5:00 - 7:00 Discussion on the material properties of RQC-100 Steel, covering density, yield strength, ultimate tensile strength, Poisson’s ratio, and modulus of elasticity.
7:00 - 9:00 Calculation of the required width of the flywheel rim based on torque loads, material properties, and design constraints like outer and inner diameter limitations.
9:00 - 11:00 Determination of the minimum and maximum speeds of the shaft to comply with the 3% speed variation requirement.
11:00 - 13:00 Analysis of circumferential hoop stress and radial stresses experienced by the flywheel, assuming it's fitted to the spokes without generating internal pressure.
13:00 - 15:00 Detailed explanation of stress calculations, their implications on flywheel design, and considerations for durability and operational safety.
15:00 - 17:00 Addressing additional factors such as safety margins, operational conditions, and potential optimizations in flywheel design.
17:00 - 18:30 Practical insights into flywheel assembly, mounting, and integration within the manufacturing process.
18:30 - 19:30 Conclusion summarizing key design parameters, stress analysis outcomes, and recommendations for optimized flywheel design.
19:30 - 20:00 Closing remarks, encouragement for engagement with the video content, and invitation to subscribe for more engineering insights.
Join me as we navigate through the complexities of flywheel design, ensuring optimal performance and reliability for industrial applications. Let's dive in!


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